Three Layer ABA Film Blowing Machine
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Product Description
Competency and adaptability are crucial in the plastic bundling sector. The basic apparatus that creates this is the film blowing machine. These machines are crucial in advanced fabrication scenarios because they produce plastic films for items like defensive bundling and basic supply packs.Â
Among the many designs currently on the market, machines with a three layer ABA film setup stand out due to their reasonably priced construction and reliable film quality. They are therefore a popular option for companies trying to strike a balance between price and quality.
Understanding the ABA Layer Configuration
The three layer ABA film design consists of a middle layer that frequently contains recycled material and two outer layers composed of premium material. This method guarantees that the movie retains the necessary durability and visual appeal while reducing production costs.
Common applications of this type of multi-layer film consist of food product packaging, industrial coverings, and retail bags. The technique provides enhanced durability and superior print quality, making it a flexible option for producers.
Key Components and Capabilities
Extrusion System
The extruder units in these machines are made from durable materials and are precisely engineered to melt and mix polymer resins. This results in a uniform plastic melt suitable for high-speed production. The core of any film blowing machine is its ability to maintain uniformity across production runs.
| Component | Material/Feature | Benefit |
| Extruder Unit | Quality alloy steel (e.g., 38CrMoAlA), nitrided | Durability, corrosion resistance, and sound hardness |
| Screw & Barrel
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Specially-designed screw, nitrided 38CrMoAlA, bimetal layer | Sound plasticizing, increased production capacity, extended wear life |
| Main Extruder
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Stainless steel cover, separate blower on stainless cover | Better heater control, power saving, efficient cooling, nice aesthetics |
| Cylinder Cooling | Typically dual cooling units (e.g., 0.13kW*2) | Efficient cooling of the barrel for stable extrusion |
| Main Motor
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High-quality, e.g., 1400 rpm, 3-phase | Reliable power, long life (e.g., >10 years) |
| Gearbox
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Hard surface type, specific speed ratio (e.g., 10:1) | Reduces speed efficiently, low noise, long life, requires lubrication |
| Ceramic Heaters
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Used for extruder heating zones | Faster heating than stainless, longer life (e.g., 5 years), energy saving |
Die Head & Cooling
The die head, a crucial component of the system, creates the film’s initial shape. When combined with dual-lip air rings, it ensures uniform thickness. Rapid and steady cooling supports improved final product strength and transparency.
| Component | Material/Feature | Benefit |
| Die Head
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Fixed type, e.g., #45 steel, special surface treatment | Stronger, contributes to a more transparent film, can be sized to improve output |
| Cooling System
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Double Lip/Vent Air Ring with inverter control | Faster cooling than single lip, improves output, suitable for HDPE/LDPE film |
Automation and Control
Modern models come with temperature controls, motor speed adjusters, and digital monitoring systems. These features help reduce manual errors and maintain consistent output. A well-calibrated film blowing machine improves efficiency across the production cycle.
Synchronized motor controls and energy-efficient inverters also lower operating costs and lessen their negative effects on the environment.
| Component | Feature | Benefit |
| Inverter Controls
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Applied to blowers, air rings, traction motor, and rewinder | Precise speed adjustment, energy saving, motor protection, extended life |
| Temperature Control | Digital display, accurate (e.g., to 3 centigrade) | Consistent temperature monitoring and control, reliable operation |
| Electric Parts | High-quality switches and breakers | Safety and reliability of electrical systems |
| Pneumatic Systems | Used for components like the Traction Tower and Embossing Roller control | Automated, precise operation for consistent results |
| Traction Motor
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e.g., 1.5kW, 1400rpm, with gearbox (e.g., 7.5:1 ratio) & inverter | Controlled film pulling speed, power saving, speed adjusting |
Durability and Safety
Because of their reasonably priced construction and dependable film quality, machines with a three layer ABA film setup stand out among the many designs currently on the market. They are therefore a popular option for companies trying to strike a balance between price and quality. In addition to being efficient, a high-quality film blowing machine is safe and dependable.
Practical Applications
These systems can handle a variety of polymer types, making them ideal for producing films across a range of thicknesses and widths. From food packaging to industrial liners, a film blowing machine with ABA capability offers broad application potential.
Whether for a retail bag or an agricultural cover, the blowing machine needs to perform with consistency and adaptability, which these models are built to do. The machine can typically process:
- Low Density Polyethylene (LDPE)
- High Density Polyethylene (HDPE)
- Linear Low Density Polyethylene (LLDPE)
Customization Options
Corona treatment systems, screen changers, and rotary die heads are among the accessories available for some models. These properties improve print adhesion and film consistency and allow for more specialized applications.
With the growing demand for high-end packaging, modern manufacturers are finding that the ability to expand a film blowing machine’s capacity is increasingly important.
| Accessory/Feature | Description | Benefit |
| Auto Loader | Automatically feeds material to the extruder(s) | Reduced manual labor, consistent material supply |
| Corona Treater | Surface treatment for film | Improves print adhesion for subsequent printing processes |
| Rotary Die Head | Allows for rotation of the die | More uniform film thickness distribution, better randomization of gauge |
| Fast Screen Changer
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Allows quick filter changes, often without stopping production | Saves time, reduces material leakage, and maintains melt purity |
| Embossing Roller
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Creates textured patterns on the film (e.g., 2mm dot, air cylinder controlled) | Specific surface properties, aesthetic appeal, functional benefits (e.g., anti-slip) |
| Single Rewinder
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With automatic tension control and inverter speed control | Consistent roll quality, saves power, matches traction speed automatically |
| Thickness Controller | Monitors and adjusts film thickness automatically (optional) | Ensures consistent film gauge, reduces material waste |
| Air Compressor | Provides compressed air for various pneumatic components (e.g., 4kw) | Powers pneumatic systems reliably if not available from the central supply |
| Gusset Parts
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For creating gusseted bags (often copied from advanced designs) | Produces bags with side folds for increased volume, easy to adjust |
| Aluminium Spreader Roller
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Used instead of traditional banana rollers for film flattening | Promotes more even film spreading before winding |
Purchasing an effective and adaptable system is essential for individuals working in the plastic film manufacturing industry. A three-layer ABA film model reduces production costs while providing strength, clarity, and sustainability. A reliable film blowing machine allows manufacturers to expand their production scale, take on more projects, and improve the quality of their films.
FAQS on Film Blowing Machine
What types of materials can be processed by this machine?
Its compatibility with various thermoplastics, such as LDPE, HDPE, and LLDPE, enables broad film applications.
Why choose a three-layer configuration?
Lower material costs are maintained while maintaining strong, transparent outer surfaces for printing and durability.
Is automation essential for filmmaking?
Yes. All things considered, it reduces energy consumption, improves consistency, and makes the operation safer and more reliable.
Is it possible to customize these machines?
 Yes, with add-ons like rotary die heads, embossing rollers, and auto-tension rewinders.
What is the system’s energy efficiency?
 Features like ceramic heaters and inverters, which improve power consumption while reducing waste, a crucial component of any modern blowing machine, are included in modern designs.
Get In Touch
We’d love to hear from you! Reach out with your questions or feedback.
- +8618957999107
- support@kingslermachinery.com
- 1711, Wuyue No.1 Mansion, Jiangdong Road, Yiwu City, Jinhua, Zhejiang Province
