Napkin Packing Machine

About Napkin Packing Machine

Our Napkin Packing Machine is built to provide efficient, stable and high-precision packaging. It has a small design and simple use. It provides automatic calculation and saving of parameters to increase the efficiency of the adjustment process.

This paper napkin packing machine uses spring rotary cutters to extend the cutter’s life and achieve smooth and precise cutting. The three dimensional wrapping, folding and edge sealing system makes the packaging more beautiful and more durable. The advanced anti-empty packaging technology avoids material loss, and the electronic handwheel provides precise control.

1. Appearance

2. Three views of the machine 

Figure 1 Dimensions (Unit mm)

3. Technical data

Main technical parameters
1. After replacement of individual parts, packaging specifications fit range L * W * H (mm): Length120—40 Width 100—200mm          Height 30—150mm
2. Packing material: CPP (Double-sided heat sealing film):

 

Heat sealing Film thickness: 0.04mm;
Film max outer diameter: ￠450mm；
Film volume core diameter: 75mm—78mm
3. Design speed (P / min): stable packing speed 100 packs/min
4. Overall dimensions(L*W*H）: 6524×4055×1797(mm)
5. Power supply:3 Phase 380V 50HZ (The demand-er is responsible for providing the external power. Total power:15kw

 

No.	Electrical Component	Power (kW)	No.	Electrical Component
1	Swing iron lift	0.75	12	Channel flap servo
2	Pull film servo	0.4	13	Down insert paper servo
3	Mid-send servo	0.75	14	Feed servo
4	Edge guide servo	0.75	15	Discharge motor
5	Cutter servo	0.4	16	Release film servo
6	Easy tearing servo	0.4	17	Tidy servo
7	Pressure package servo	0.4	18	Stacking motor
8	Sealing servo	0.4	19	Extended tail stock motor
9	Push rod servo	0.75	20	Total heating power
10	Support paper servo	0.75	21	Pad tissue motor
11	Forward servo	0.75	22	Other electrical components

Machine net weight :    3000kg；

Compressed air (MPa)：Pressure 0.5- -0.8 (the air source and external inlet pipe required b provided by the demander);

Noise：≤80dB；

Our spare parts manufacturing base:

4. Performance and Features:

1. This Napkin Packing Machine has simple structure, with an easily adjustable and maintainable power and packaging system; Compact size, small footprint, easy to position and operate.
2. The film cutters and dotted line cutters use a spring rotary cutter mode, operating only when material is present, so it improves the service life of the cutter.
3. The packing machine has a turning-type pressing structure for easy adjustment, stable operation, and neat packaging.
4. The intelligent interface automatically calculates packaging parameters once entered and saves them for quick replacements.
5. The machine uses a three-dimensional packaging method with wrapping, folding, and edge sealing, ensuring a neat appearance and strong sealing effect.
6. The anti-empty package function improves material sorting and tracking before feeding, preventing multiple bag feeding and incorrect paper length packaging. Unqualified paper towels do not pass through the packaging film, minimizing material waste.
7. Electronic handwheel replaces the mechanical handwheel structure, providing industry-leading accurate control.
8. It features an alarm protection function for detecting paper over-length and under-length errors, preventing packaging film waste and ensuring consistent product quality. This helps reduce the rejection rate of products..
9. Optional Ribbon printer or heat transfer printer available.
10. The conveying line can be customized in length according to the customer’s requirements or agreement.
11. Equipped with automatic device to adjust and release film tension;
12. The machine automatically stops the film if there’s no product, saving material.
13. Open-close structure for the medium delivery channel with its own intellectual property rights.
14. Optional special-shaped tearing parts available.
15. Optional remote diagnosis module, visual inspection module and Internet of Things (IoT) available.

Packaging form and effect：

Electrical configuration list:

 

NO.	Name	Brand	Remarks
1	Controller	KOSSI TECH
2	Temperature controller	YU YAO
3	Thermal protection	SCHNEIDER
4	Servo motor	INOVANCE
5	Servo driver	INOVANCE
6	Push-button	INOVANCE
7	Inverter	INOVANCE
8	Photoelectric detection switch	BDL
9	Relay	Omron、 SCHNEIDER
10	Relay socket	Omron、 SCHNEIDER
11	P-type general switch	JIU CHUAN
12	Triple contact-or	SCHNEIDER
13	Breaker	CHINT
14	Proximity switch	BDL
15	Solid state relay	CRYDOM
16	Three-phase solid-state relay	CRYDOM
17	HMI	MCGS
18	Photo sensor	SICK
19	Direct current stabilizer	MEAN WELL
20	Direct head	AirTAC
21	Solenoid directional valve	SMC
22	Gear motor	HENGXING

 

Special tools list:

NO.	Name	Spec	Unit	Qty	Brand	Origin	Pr
1	ZB302H manual		pcs	1	China	SH	Fr
2	Certificate		pcs	1	China	SH	Fr
3	Guarantee card		pcs	1	China	SH	Fr
4	Carton		pcs	1	China	SH	Fr
5	Phillips screwdriver		pcs	1	China	SH	Fr
6	Flat-head screwdriver		pcs	1	China	SH	Fr
7	Monkey wrench		pcs	1	China	SH	Fr
8	Allen key		Set	1	China	SH	Fr
9	Air gun		pcs	1	China	SH	Fr

 

Full servo Napkin Packing Machine ZB302A

 

1. Appearance

 

2. Three views of the machine Figure 1 Dimensions of ZB302A

Figure 1 Dimensions of ZB302A

3. Features and Characteristics

1. Full servo Paper Napkin Packing Machine start the host engine by 5 seconds to ensure the safety of personnel operation.
2. The entire machine operation is controlled by the independently developed central control system, ensuring no abnormal vibration, overheating or noise;
3. This napkin packing machine is designed neatly, with power supply and signal line connector  securely enclosed.
4. The machine tracks production status and faults automatically, with real-time alerts for easy operation.
5. Include a 2m buffer storage belt.
6. Flat packaging sealing with a smooth surface, no wrinkles or loose edges, ensuring a neat appearance.
7. Membrane cutting and dotted cutting knives use a spring rotary design, powered by servo motor, which extends the knife’s service life when no material is present.
8. The rolling film is powered by a servo motor and controlled by a controller, with an option to print patterns on the film.
9. Has an automatic stop film function: no product, no film; no film used without a product.
10. Made with stainless steel for parts that contact the paper, and a food-grade PU conveyor belt for safe handling.
11. Uses a high-precision photoelectric eye tracking and monitoring system.
12. The main motor speed is controlled by a frequency converter with a smooth operation function.
13. Uses a central lubrication system.
14. Has an intelligent temperature control system for easy and precise adjustment.
15. Includes ultra-long and ultra-short product detection, along with torque limit overload protection to prevent damage to the main engine, paper feed, and edge guide.

16. Has three sets of variable frequency tally materials and five-section conveyor belt to enhance the machine’s production efficiency.

17.  The feed is equipped with paper patting device to improve the product packaging quality.

18. Supports printing and production date on the packaging.

19. The conveyor line can be customized to the required length as per the customer’s specifications or mutual agreement.

4. Main technical parameters

1. After replacement of individual parts, packaging specifications fit range L * W * H (mm): Length 120—400mm (Note: When the packaging length is 400mm, the maximum packaging Width 100—200mm Height 40—150mm
2. Packing material: CPP (Double-sided heat sealing film)； Film thickness: 0.04mm;

Film max outer diameter: ￠450mm；

Film volume core diameter:    75mm—78mm

3. Design speed (P / min): 25- -80packs/min (subject to contract signing)
4. Overall dimensions (L*W*H）: 6310×4056×1696 (mm) (Excluding the date printing machine)
5. Power supply: 3 Phase 380V 50HZ；Rated power：81KW (The customer is responsible for the power cord)

 

NO.	Electrical Components	Power (kW)	NO.	Electrical Component
1	Main motor	1.5	7	Material motor
2	Pull film servo motor	0.4	8	Feed motor
3	Cutter servo motor	0.4	9	Extended tail frame motor
4	Medium feed servo motor	0.75	10	Tapping paper motor
5	Release film motor	0.37	11	Total heating power
6	Discharge motor	0.37	12	Other electrical components

6. Machine net weight : 3500kg；

7. Compressed air (MPa)：Pressure 5- -0.7 (the air source and external inlet pipe required are provided by the demand-er);

8. Noise：≤78dB；

5. Main electrical list:

NO.	Name	Brand
1	Controller	Soontrue
2	Temperature controller	Ke Yang
3	Thermal protection	Siemens
4	Servo motor	Inovance
5	Servo driver	Inovance
6	Push-button	Schneider
7	Inverter	Inovance
8	Photoelectric detection switch	SICK
9	Relay	Omron
10	Relay socket	Omron
11	P-type general switch	Nine Sichuan
12	Triple contact-or	Schneider
13	Breaker	Chint
14	Proximity switch	Soontrue
15	Solid state relay	Crydom
16	Three-phase solid-state relay	Crydom
17	Encoder	Kuebler
18	HMI	MCGS
19	Photo sensor	SICK
20	Direct current stabilizer	MEAN WELL
21	Direct head	AirTAC
22	Solenoid directional valve	SMC
23	Gear motor	Hengying
24	Proximity switch	Soontrue

6. Special tools list

NO.	Name	Spec	Unit	Qty	Brand	Origin
1	ZB302A manual		pcs	1	Soontrue	SH
2	Certificate		pcs	1	Soontrue	SH
3	Guarantee card		pcs	1	Soontrue	SH
4	Carton		pcs	1	Soontrue	SH
5	Phillips screwdriver		pcs	1	Soontrue	SH
6	Flat-head screwdriver		pcs	1	Soontrue	SH
7	Monkey wrench		pcs	1	Soontrue	SH
8	Allen key		Set	1	Soontrue	SH

Packing effect

 

Remarks 1.   The above quotation is based on FOB Shanghai trade terms. 2.   Payment terms: 30% deposit before production and 70% balance before shipment. 3.   Packing: Export standard packaging. 4.   Delivery time: 30 working days upon receipt of down payment. 5.   Warranty period: 12 months from the date of Bill of lading. 6.   Quotation validity: The quotation is valid for one month, starting from November 14  to December 14, 2024. Training & Installation A.  Once the equipment(s) and installation conditions are ready (including all necessary machines, materials, power, and air supply), we will send our technician(s) to buyer’ site for installation and staff training. We guarantee our staff(s) will comply with factory regulations and local laws. B. The service charge is 100 US Dollar per technician per day. The buyer is responsible for covering visa arrangements, accommodation, food, transportation and insurance cost for our staff(s). Guarantee A. We guarantee that all our products sold and supplied are brand new, high quality and meets the performance and standard stated in the contract. B. We offer a one-year warranty from the date of the Bill of Lading. During this period, we will be responsible for repairs, spare parts supply, and relevant service charges if the issue is due to product quality. C. We guarantee that we will provide after-sales service and spare parts throughout the equipment’s lifespan. D. We guarantee to respond to customer complaints or inquiries within 1 hours and spare parts requests within 48 hours. If on-site repairs or field assistance are needed, the issue will be resolved through mutual agreement.

FAQs on Napkin Packing Machine What is Napkin Packing Machine? A napkin packing machine is an automatic machine used to pack paper napkins into plastic or paper wrapping, for hygiene and ease of distribution. Is the napkin packing machine suitable for different napkin sizes? Yes, it can be set to fit different sizes of napkins and lengths of paper, to enable flexible operation. What are the key features of the napkin packing machine? – Simple structure with adjustable power and packaging – Compact size for easy operation – Spring rotary cutter for longer lifespan – Intelligent interface for automatic settings – Three-dimensional wrapping for strong, neat sealing What type of packaging method does the machine use? It uses a three-dimensional wrapping, folding, and edge-sealing method, ensuring a strong seal and neat package appearance.